Industry 4.0 - Italy Water Store

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Our plants conform industry 4.0

Today Italy Water Group more than ever encourages industrial automation that integrates some new technologies to increase the productivity and production quality of the plants.

It is essential to grasp, understand and use the enormous amount of data, we at Italy Water have taken care of the analysis of these regulations transforming them into solutions, for you and for your Customers.

The Osmo Direct 4.0 systems are complete with remote maintenance and remote diagnostics systems with the possibility of viewing the operating details remotely so that the operation of the machine can always be controlled.

The Italy Water 4.0 monitoring system with control unit ensures and traces the quality of the product and/or the production process, allowing you to qualify the production processes in a documental manner and connected to the factory information system.

Osmo Direct 4.0 plants

The Italy Water 4.0 control unit coordinates the operation of the plant and manages the main functions such as:

Low pressure control; High pressure control; Osmosis production pump high temperature alarm; Filter alarm;
Dosing pump alarm; Generic alarm (editable); Inlet water conductivity alarm; Permeated water conductivity alarm.

All these functions will be easily implemented via the software procedures that equip the operations centre, allowing real-time management of events and a clear representation of them on the video terminal.

Mandatory requirements

1) Control by CNC and/or PLC, when the machine/plant has PC programmable logic control solutions;

2) Interconnection to internal factory computer systems with remote loading of instructions and/or part programs, by means of a connection based on documented specifications. The asset must be uniquely identified in order to recognise the origin of the information;

3) Automated integration with the factory logistics system or supply network and/or with other machines in the production cycle;

4) Simple and intuitive human-machine interface;

5) Compliance with the latest standards in terms of occupational safety, health and hygiene.

Additional requirements

1) Remote maintenance and/or remote diagnostics and/or remote control systems;

2) Continuous monitoring of working conditions and process parameters by means of appropriate sensor sets and adaptability to process drifts;

3) Integration features between the physical machine and/or plant with modelling and/or simulation of its behaviour in the course of the process (cyber-physical system).

Interconnection

For the interconnection requirement, water treatment plants must be able to satisfy certain characteristics:

- exchange information with internal systems (e.g.: management system, planning systems, product design and development systems, monitoring and control also remotely, etc.) and/or external systems (e.g.: customers, suppliers, partners in collaborative design and development, other production sites, etc.) by means of a connection based on documented, publicly available and internationally recognised specifications (examples: ModBus, TCP-IP, HTTP, MQTT, etc.);

- unique identification in order to recognise the origin of information, using internationally recognised addressing standards.

Do you have any doubts? Contact us!

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